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Reliability Engineer 1

Date Posted: Jul 31, 2019

Location: Midlothian, TX, US, 76065

Company: Gerdau

About Us

Gerdau Long Steel North America is a leader in mini-mill steel production and steel recycling in North America, with an annual manufacturing capacity of approximately 10 million metric tons of mill finished steel products. Through a vertically integrated network of mini-mills, scrap recycling facilities and downstream operations, the company serves customers throughout the U.S. and Canada, offering a diverse and balanced product mix of merchant steel, rebar, structural shapes, fabricated steel, flat rolled steel and wire rod.  Gerdau is the largest recycler in the World. Each year, we transform millions of tons of scrap into steel that is used to build the future.

 

Why you'll love it here

At Gerdau it’s all about the people. Gerdau's growth is based on our purpose and on a vision focused on excellence. The measures of performance are customer satisfaction, the personal and professional growth of each employee, our communities, and the World.  Our culture thrives by embracing diversity, encouraging innovation and creating products that serve humanity.

 

Job Responsibilities:

Will provide technical coordination and support for implementing and sustaining Asset Reliability Processes (ARP) to improve safety, equipment reliability, and product quality at optimum efficiency and costs by:

  1. Detect potential failures using predictive technologies. 
  2. Collect, analyze, and interpret operational data.   
  3. Study operations and failures to lower costs and improve equipment reliability and energy efficiency.
  4. Implement improved engineering designs and procedures through collaboration with operations, maintenance, engineering, and suppliers. 
  5. Ensure the integrity of the Computer Maintenance Management Systems (CMMS) and standard procedures.
  6. Participate in the development of the Annual Action Plans.
  7. Train operators and maintenance on ARP practices.

 

Reliability Engineer is primarily responsible for increasing asset availability through the utilization of ARP reliability tools, methods, and practices. Activities require engineering and/or maintenance based experience in mechanical and/or electrical equipment, preferably those used in steel manufacturing processes and facilities. This position will participate in special projects and engineering activities to improve equipment reliability optimize maintenance costs and reduce equipment downtime.  The Reliability Engineering I will participate in annual outage planning processes to minimize downtime and ensure all maintenance performance will achieve equipment reliability.  Due to the nature of manufacturing operations the incumbent may be required to be on-call, and must be available for specific operations or projects. Some travel may be required for training and to support projects.

 

Qualifications for this position include a four-year college degree in Engineering or Material Science, combined with up to 2 years of industrial experience. The candidate must demonstrate knowledge of asset reliability technology and systems, with a working knowledge of heavy manufacturing. The incumbent should also possess a basic knowledge of engineering concepts, and techniques.  The successful applicant must solve problems, demonstrate project management skills, and have a passion to lead change.

 

The incumbent will be responsible for maintaining the maintenance manuals, standard maintenance operating procedures, CMMS, equipment reliability databases, and other maintenance related software systems. The incumbent will organize and conduct training programs for the maintenance personnel regarding equipment testing and operation, new software, methodologies, and procedures. This position requires the ability to effectively communicate with associates at all levels within the organization.  

 

Principal Accountabilities:

  • Collect, analyze, and report asset performance and work with teams to implement methods to improve performance and sustain existing efficiencies.
  • Develop solutions and provide recommendations for major equipment modifications, renovations, installations, additions, and replacements to facilitate continuous improvement.
  • Support planning and scheduling standard processes to effectively execute all down-days and outages.
  • Participate in ARP assessments to evaluate ARP practice effectiveness and develop improvement plans.
  • Collaborate with operations, maintenance, engineering, and reliability personnel to ensure the reliability of equipment on all existing and new assets.
  • Participate in technical studies on equipment and develop corrective action plans to maximize availability and reliability.
  • Facilitate training sessions and assist in identification of skill development needs for plant personnel and contractors to support ARP, maintenance, and safety.
  • Identify critical equipment spares, material, component needs, and coordinate with maintenance, procurement, and stores to identify re-order processes/quantities to minimize downtime by using Reliability Centered Maintenance methodologies.
  • Participate in Failure Analysis on maintenance issues.
  • Assist with Annual Action Planning process.

 

                      


Nearest Major Market: Dallas
Nearest Secondary Market: Fort Worth

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